Risk Assessment for Fabrication of Pipes in a Workshop

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Fabrication of Pipes in a Workshop

Task Step

• Arrange material to workshop “trailer”
• Cutting of pipe
• Grinding of pipe edge (Electrical)
• Fit and weld

Hazard

1. Pipe falling
2. Pinch point
3. Finger injury
4. Fire hazard
5. Falling object
6. Physical injury (Bodily injury)
7. Electrical hazard (Electrocuted)
8. Electrical hazard 440V
9. Possible Accident/III Health Risks
10. Fatal Facture
11. Crush injury
12. Bodily injury
13. Damage property
14. Fracture / Crush
15. Eye injury
16. Burnt
17. For particle in eyes
18. Accidentally cut
19. Fracture and crush injury of Finger
20. Defective cable

Existing Risk Control

1. Wedges & side stopper
2. Clearing of Combustible material
3. H/W tools check
4. Tool box meeting
5. PPE; ear & eye protection
6. Grinder guard
7. Monthly Inspection
8. Cable Rack / Housekeeping
9. Limited to 2½ pound hammer
10. Inspection tag
11. PTW
12. Shock preventer

Additional Risk Control Measure

1. Extra chain/belt to secure
2. Crowbar to be used
3. Tag line
4. Deny entry to unauthorized person
5. Using of LIG
6. Education/ Enforcement
7. Using of both hands to grind
8. Rolling down of sleeves
9. Physical check of tools daily
10. Change to pneumatic tools
11. Education;
12. Tool-box meeting
13. Anti-slip handle grip
14. Periodic month;
15. Daily check

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Risk Assessment for Fabrication of Pipes in a Workshop